Tuesday, 7 August 2012

B Pillar repair Pt1

The rusty base of the B Pillar needs repair, this area is where the quarter panel joins the pillar, i wanted to make repairs without removing the quarter panel which is beyond the scope of this refurbishment but needed to replace rusted through steel

Rust damage

Spot welds drilled out and sections removed to reveal extent of rust

Outer skin of pillar removed to expose rusted inner skin

Perforated rust on inner skin removed

16 gauge used to form shape

Radius looks OK

Ends left long to trim up after welding in

Shaped - the old and the new

And tacked in (note factory brazed on quarter panel)

Ive found the limit of how far I'm prepared to go! A restoration would involve unpicking whole panels and buying new to replace. I will be removing all perforated steel, sometimes leaving light surface pitted steel that i will then treat to some serious rustproofing - Brunox epoxy rust treatment and Cavity wax to areas i cant reach and mechanical rust removal and epoxy primer to those I can.




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